Business: how to open a turning workshop. Turning business ideas

What equipment is in great demand?

There are equipment with different technological characteristics on the Chinese market. Thanks to this, it is possible to open your own production in almost all types of activities. The main obstacle to the development of budding entrepreneurs is the lack of funding. Buying small business equipment from China to open a unique enterprise with low investment and high profitability is much easier than it might seem. Initially, you should “choose the type of activity, study the features and characteristics of the machines, and the energy they consume.” Marketing research has revealed several top types of equipment:

• packaging plants and mechanisms;
• devices for the production of food industry products;
• technological lines for brewing;
• equipment for the production of materials for the construction industry;
• automatic machines for making plastic items.

One-step technology

Equipment for small business areas for the production of WPC is characterized by low cost, as well as good quality. It is mainly used to produce the product using one-step technology. This production line includes three degassing units that belong to the first extruder, making it possible to work with flour that has a moisture content of up to 10%. This advantage eliminates the need to buy a dryer, so capital costs are reduced.

The first extrusion unit transfers the material in molten form to another extruder, thereby eliminating the granulation process, and the product is not subject to additional heating and cooling cycles. The second unit generates output pressure due to the fact that the material is already in a molten state, thereby saving about 40% of energy during production.

Top 7 machines from China for garage business

The development of most types of business requires large investments, as well as large areas for its location. There are many types of home equipment from China that take up very little space. Before ordering equipment, “conduct market research on the local market.” The main point is to identify competitors and analyze possible options for selling products.

The most popular types of equipment

• Extruders for making corn tubes (from $500). These machines are used to produce edible packaging - tubes. In the future, they can be filled with ice cream, as well as other fillings, salty and sweet. This type of treat is only gaining momentum in our country. The production technology is simple - to obtain the finished product, you need to pour corn into the machine. One person is enough to operate the machine.

• Incubators (from $500). After the incubator, you can get chickens at the exit, the price of which is much higher than purchased broiler eggs.

• Machines for the production of household sponges, washcloths, brushes (from 14 thousand dollars). The raw material is stainless steel or plastic. The result is a very popular product.

• Devices for embossing leather coverings. Thanks to their simple operating principle, they are very easy to use. The material is placed on a matrix with a pattern. Then polyurethane foam is poured onto it, and a PVC plate is placed on top. The result is a decorative panel used in repair work.

• Mechanisms for washing and cleaning carpets (from 3 thousand dollars). The premises used must have sewerage, water supply and heating. One worker can complete 20 orders per day.

• Installations for the production of vermicelli (from 20 thousand dollars). This is the undisputed sales leader in the product segment. The payback period is 2-3 months. 10 thousand packs can be produced per day.

• Machines for creating 3D tiles. The selected picture is applied to a glass base using a printer, and then placed on a ceramic tile. The gap between them is filled with a composite solution and then sent to the oven for molding. Next, the tiles are polished and prepared for shipment.

Extruders for 3D printing

For those who are planning or are already making money by printing products using a 3D printer, the issue of reducing its cost is relevant.

Using the example of a video from the Yuri Kamyak channel, you can see that solving this problem is quite possible at home. Yuri created a mini-line with his own hands, which allows you to create high-quality rods for 3D printing from crushed plastic.

Another option to get virtually free raw materials for printing is to create rods from PET bottles. To do this, a plastic bottle is first unraveled onto a ribbon, then the ribbon is passed through a heating extruder and the output is a finished rod for 3D printing.

TOP 10 best mini-factories for small businesses

Mini-factories are in demand by small businesses with limited resources. Chinese machines have the following characteristics:

1. Small size. A company can be organized in a house, garage, box and even in an apartment.
2. Low capital investment.
3. Low costs associated with ensuring constant production operation (repair work, energy consumption).
4. Minimum number of employees. The systems are fully automated and can be maintained by a minimum number of workers (1-3 people). The influence of the human factor on the implementation of technological standards is minimized.
5. Fast payback (no more than a year) and minimization of risks.

Two-step technology

European machines and equipment for small businesses for the production of WPC products mainly imply a two-step manufacturing technology. This line includes the following units:

1. High speed mixer.
2. Profiling and mixing extruders.
3. System units, which include calibration and cooling, feeding of workpieces, as well as trimming.
4. Processing of pellets, which includes cutting to size, cooling, as well as a matrix for forming pellets.
5. Profiling die.

In addition, the line includes a tipper stacker, which is needed to ensure the complete technological process.

Popular options for mini production lines for launching a steadily growing company

• Mini brick making workshop (Yufeng DMYF500). The price of the equipment is approximately 9,000 thousand dollars. The productivity of such a plant is from 800 units of product per full working day under full load conditions. Cement, water, and clay can be used as raw materials. This activity does not lose its relevance due to the development of the construction sector, which ensures stable demand.

• Mini-enterprise for the production of concrete (RBU-1G-10B). Costs $11,000. Under ideal conditions, the unit can produce up to 10 cubic meters of solution every hour. The main criterion for opening such a company is to ensure transport accessibility of large-sized machines both for the supply of necessary raw materials and for the collection of products by customers.

• Mini feed mill (9 FH500). Price from 2 thousand dollars. A small space is suitable for running a business. Cereals, as well as processed wood and straw are used as raw materials. When fully loaded, the device produces from 350 tons of feed for livestock.

• Technological line for the production of milk products (GEONETconsult) costing from 22 thousand dollars. Food production is always in demand. This line is designed for the production of kefir, yogurt, sour cream and cottage cheese. Such equipment is capable of processing 300 liters of milk every hour.

• Mini-shop for the production of shoe covers (FET-OT2004/2). Cost from 10 thousand dollars. This product is widely in demand and has many markets (clinics, pharmacies, cafes, restaurants, etc.). The main material is polyethylene and elastic. Only one employee is needed to operate the machine. Industrial equipment will pay for itself in just 3 months.

• Mini brewery (GEONETconsult Ltd). This is a high-performance unit that produces 150 liters of product per hour or 1200 liters daily. This volume is suitable for a small company that supplies beer to shops or cafes. This business has long been highly liquid and widespread among entrepreneurs.

• Mini-workshop for the production of toilet paper (XY-TQ-1575B). Cost about 16 thousand dollars. For such a line, a specially equipped room with an exhaust hood and sewage system with an area of ​​about 150 square meters is required. The product is socially necessary and will be guaranteed to be sold. The raw material base is waste paper.

• Mini-automatic machine for the production of gas silicate blocks (from 13 thousand dollars). To create a company, a large premises is required, from 3000 sq.m., so it is often located outside the city.

• Mini textile factory (Hengyu Hja-610). Allows the production of about 50 m of textile products daily. The most in demand are linen, cotton and knitted fabrics.

• Mini-installation for the production of wet wipes (Lyhia A419, model WN-C840). Price from 10-20 thousand dollars. There is always a need for this product among buyers. Productivity is no less than 3 thousand pieces per minute.

Business idea for the production of plastic products

There is technology that can make thousands of plastic items that are widely used in everyday life. This is vacuum forming.

It is enough to have special equipment (which is also not so difficult to make yourself), thermoplastic sheets - and you can open private production.

The range of products that the consumer will receive is quite wide:

• all kinds of plastic buckets,
• basins,
• flower pots,
• disposable cups,
• special tool boxes,
• acrylic bathtubs and sinks,
• original instrument housings,
• car body parts and much more.

You can create a good business idea in the production of plastic products.

Why is plastic given so much attention these days?

Probably due to the fact that at the moment it is one of the most inexpensive materials.

In addition, plastic has valuable qualities:

1. Plasticity . Takes various forms quite easily;
2. Durability . Take, for example, monolithic sheet polycarbonate, which is only slightly inferior in impact resistance to metal;
3. Does not corrode . An important quality, especially if you make products that are constantly exposed to moisture;
4. Resistance to aggressive environments;
5. Lightness of the material . For example, fiberglass has the same optical parameters as glass, but its weight is 2 times less, which allows the use of less expensive support designs;
6. Recyclable . If wood, after its service life, is only suitable as fuel, then plastic can be recycled a large number of times, obtaining various new products.

Products in transparent plastic packaging are confidently leading the market.

Intuitively, people trust the ability to visually evaluate a product (especially food products) more than beautiful advertising labels.

Technology for the production of plastic products

All work to produce plastic products is performed by a vacuum unit, while the operator performs simple actions and controls the process.

Various thermoplastic sheets are used as working material: ABS plastic, polycarbonate, polyethylene, polyvinyl chloride, polycarbonate.

The choice of a particular polymer depends on the purpose of the product being manufactured.

All these are high-quality materials that can later be painted.

The manufacturing process is divided into 3 stages:

• Creating a matrix form . It is a model with the exact shape and dimensions of the future product, which will be covered by a polymer heated to a state of plasticity and flexibility. Matrices are made from heat-resistant materials such as fiberglass, various resins, and aluminum. As a rule, composite materials are used for small-scale production, and matrices made of aluminum and its alloys are used for large volumes;
• Form formation . At this stage, the rigidly fixed thermoplastic sheet is heated to a temperature where it is capable of stretching. This happens in a special machine in which the matrix is ​​already installed. When the thermoplastic is ready, the automation is activated, and the sheet is lowered onto the matrix, tightening it. In this case, a vacuum pump operates continuously, removing air between the matrix and the sheet. Then the sheet is forcibly cooled and the finished form is removed from the apparatus;
• Stage of finalizing the form . Involves the removal of excess sheet residues not included in the product. All necessary holes are also cut and drilled. In some cases, additional reinforcement is required, as is the case with an acrylic bathtub.

Where to buy Chinese equipment?

There are special companies that supply equipment from China. They offer the following types of services:

1. organizing visits to manufacturing plants in China;
2. assistance in negotiations;
3. training;
4. checking the technical parameters of purchased equipment;
5. information and technical support;
6. delivery of spare parts;
7. supply of raw materials and materials;
8. customs clearance of cargo and its delivery to the recipient to a pre-agreed place;
9. start-up and commissioning of equipment.

If it is not possible to contact the supplier through the dealer, then “contact him directly via email or telephone.” “If you intend to save about 20-25% on the purchase of equipment, then buy used machines.” There are also sales of older equipment or the price is reduced when the product is just entering the market (new items).

The target audience

Turning products are necessary not only for individuals, but also for legal entities. Your main clients will be:

• construction teams;
• ONE HUNDRED;
• repair shops;
• spare parts stores;
• companies that periodically need the services of a turner, but do not plan to hire such a specialist;
• hardware stores;
• individuals.

In general, you will not be left without work. The fact is that it is not profitable for large organizations to keep such a specialist on staff if we are talking about one-time projects. Therefore, if you advertise yourself well, you will ensure a continuous flow of customers.

Disadvantages and benefits of purchasing industrial equipment in the Middle Kingdom

One of the significant advantages of buying equipment in China is its wide variety. This makes it possible to implement many business ideas that do not yet exist in Russia and firmly occupy a niche in the market. The cost of equipment from China is much lower compared to analogues from factories from other countries. Even though delivery is paid separately. Purchasing home kits can cost from 10-50 thousand dollars and more, depending on the type of equipment chosen.

When purchasing mini production lines, the buyer receives the necessary certificates of quality and compliance, instructions. The quality of the products is guaranteed by the equipment supplier. Manufacturers can provide qualified personnel to launch the enterprise. High quality assembly is also guaranteed, which eliminates the possibility of interruption of the production process. In case of repair and maintenance work, the necessary spare parts are provided. Manufacturers provide a guarantee for a certain period of operation.

The equipment is fully automated and does not require large human resources. It is quite simple to operate and repair. It is equipped with the necessary safety equipment to prevent injuries and serious breakdowns. It is possible to conclude contracts for the supply of raw materials on favorable terms. Along with the product, they provide instructions and provide online support in case of problems or unforeseen situations.

“If you have individual wishes or drawings of equipment, ask to make an exclusive order according to the specified criteria.” However, with this option the price of the equipment will be higher than usual.

Additional units and machines for the production of WPC

You can also purchase separate units and equipment for small-scale WPC production, using them to organize a full-fledged production process. To do this, you need to purchase the following types of equipment:

1. Drying unit where sawdust will be prepared.
2. Mill for flour production.
3. Crusher.
4. A press with which relief is applied to finished products.
5. Separate grinding machine.

Each of these mini-machines for small businesses is quite suitable for organizing full-scale production. Using the latter, it will be possible to obtain a high-tech product made from polymers and sawdust. The price of such equipment will depend on the technology used. Chinese machines for small businesses for the production of WPC are in great demand in the modern market, as they have excellent external characteristics, as well as excellent consumer qualities.

Disadvantages of buying equipment from China

There are also difficulties in delivering equipment from China. Some buyers may have a language barrier when communicating directly. Many factories have Russian-speaking specialists. You can also correspond with suppliers in English. Therefore, this problem can be solved, and you don’t have to worry if you don’t know a foreign language. You can always use Google translator or the services of third-party intermediary companies.

One of the significant disadvantages is the duration of cargo delivery. This is due to large volumes of cargo and difficulties in clearance at customs. Geographical distance also plays a role. “If you intend to start a business immediately, then it is better to refuse cooperation with China.” “Before purchasing production equipment from China, make sure whether the company provides installation and configuration of the equipment, and also how difficult it is to do it yourself.”

During the operation of the equipment, you may encounter a lack of diagrams and instructions in Russian. There is a certain risk of misunderstanding the principle of operation of the mechanisms. This can cause a decrease in the efficiency and quality of products, as well as disruptions in the production cycle. There are also situations when the translation of documentation is done poorly. There are no service centers for warranty service of equipment in the CIS. Warranty service is provided only by postal delivery.

Keep in mind that there is no uniform quality standard for machines. “Before ordering equipment, we advise you to clarify its characteristics (brand, functions, power, weight, size, etc.).”

China is the leader in the production of manufacturing equipment in the world. Equipment from China is an excellent investment for both a start-up entrepreneur and for modernizing an existing production facility. With a competent approach, the invested funds are guaranteed to pay off.

Your actions

Briefly, the implementation of the idea looks like this:

1. You find a room for a workshop. A regular garage will do. The main condition is good ventilation and compliance with safety standards.
2. Buy a lathe. The simplest model will do.
3. Purchase consumables. These are various turning wheels and metal blanks.
4. Prepare your workplace: provide the room with high-quality wiring and a three-phase meter.
5. You're getting better at it, including for your portfolio.
6. Looking for clients.

How to choose and buy

It is important that the products produced in production are in demand; you can use special companies that analyze the state of the market, the presence of competitors in this area, or conduct the analysis yourself.

You need to decide on the issue of purchasing equipment: purchase directly from the factory or through an intermediary. This will affect the cost (and not always significantly), and purchasing through an intermediary will greatly facilitate registration and delivery.

When choosing a production facility engaged in the production of food products, you need to be careful. In this case, it is mandatory to have several workshops (separately for raw and finished products), all equipment must have a sanitary certificate.

Organization of production and workshop arrangement

The production workshop must be equipped with a complex that is used for wet-heat treatment, which ensures a rapid increase in the good strength of the product. This complex is designed for simultaneous processing of about 5,000 bricks. The complex is equipped with technological pallets where products are dried. The work of the workshop will not be possible without equipping the room with a special aspiration system, which allows for the highest quality ventilation of the air mass.

In order for a businessman to organize a full-fledged technological process, he will need to buy production machines for small businesses for the production of hyper-pressed bricks in a set that includes a list of additional and main units:

1. Feeder dispenser.
2. Molding plant.
3. Belt and screw conveyor.
4. Cement mixer.

Production of fish preserves

The basis of this business idea is the production of preserved fish. To implement this idea, you will need to organize a small production workshop. If you set yourself the goal of establishing this business, then you need to focus on the main costs associated with conducting a marketing campaign, creating a material base, and paying employees.

The workshop should have equipped cutting tables made of stainless steel, as well as packaging machines for small-scale production. All consumables are represented by two non-food additives, water and labels. And, of course, recyclable products. To open your own business of this kind, you need to have at least 100,000 rubles in reserve. Practice shows that with the right approach to business, such entrepreneurial activity brings a monthly income of about 100,000 rubles.

If you set out to open such a business, then you need to purchase production equipment for a small business. First of all, you will need the following types of units:

1. Slicer.
2. Conveyor equipment, which includes five types of conveyors.
3. Pneumatic seal.
4. Dispenser.
5. Stainless steel tables in the amount of 12 pieces.
6. Printer applicator.

Equipment for making cotton gloves

If you purchase professional equipment, you can start producing cotton gloves with so-called polyvinyl chloride coating. To organize a production line for the production of such goods, the following types of equipment will be required:

1. Knitting machine.
2. Overcasting machine.
3. Packaging machine.
4. A machine designed for applying a layer of polyvinyl chloride.

In most cases, the Aurora 7A-11-1 machine is used as a knitting machine. Its productivity is about 360 pairs per day. The parameters of such equipment can be adjusted using a mechanical lever. It is recommended to select models with a mating class of 7-15. This parameter determines the number of needles that are located on the working platform. They affect the density of the final result. The smaller class has a minimum loop size, therefore, the quality of the knitting density increases significantly.

To increase the competitiveness of the manufactured product, it is possible to finish the coin edges, thereby eliminating the overcasting machine from the cycle. If you decide to use this particular technology, then you will need to purchase equipment for making gloves. Such equipment includes: industrial hair dryer, overlocker, thermal shrink thread X.

Thanks to this, it will be possible to reduce production costs without reducing the performance characteristics of the finished gloves, in particular, without compromising ergonomics. The technology of overcasting the edges involves laying a special elastic band placed next to the seam. For this purpose, Salyut-02 devices are used, which can process about 4,500 units of products within 24 hours. Thanks to the placement of elastic near the seam, the tightening characteristics are improved, and accordingly, the fixation on the hand is improved.