Modern equipment for the production of cardboard boxes

Where to start making gift wrapping?

To open a mini-enterprise for the production of gift packaging, you must first conduct marketing research.

This will help you choose your business specialization!

A win-win option is considered to be the production of packaging for gifts intended for women (jewelry, phones, etc.).

Of course, on the eve of the holidays, the business concept will need to be adapted to the needs of consumers:

So, on Valentine's Day, it makes sense to produce gift packaging in the shape of a heart.

Before the New Year holidays, several batches of packaging products for toys, artificial trees and other holiday attributes should be made.

Embossing and die cutting machines

Young Shin Machinery (South Korea) is one of the world's largest manufacturers in this field of activity. It has received recognition from a large number of developed countries such as Great Britain, France, Germany, the Netherlands, Italy, Slovenia, as well as China and the USA.

This extraordinary success is due to the fact that this equipment for the production of cardboard boxes has high quality, stability and exceptional reliability in operation with a general level of automation and a reasonable price.

cardboard box sizes

Thanks to extensive experience, the use of proven global manufacturing technologies, as well as the presence of a highly qualified staff of designers and engineers, coupled with the desire to meet customer requirements, this company is able to create universal equipment for the production of cardboard boxes that meet various market requirements. An important aspect in choosing this particular manufacturer is the fact that these machines can be used for more than 30 years.

What equipment to choose for making gift wrapping?

The production line will consist of such elements as:

Machine for cutting grooves in cardboard blanks LS-1200B


Apparatus for fastening the walls of boxes with adhesive tape LY-40

ZHTJ-750 die-cutting and hot stamping press or similar die-cutting and embossing presses

Crucible press ZHTJ 750 with hot stamping option

Semi-automatic machine for gluing rectangular boxes LS-F6 & LS-F6-XL

LS-850A. Autofeed module:

Autofeed module

An enterprise producing packaging products must have designers, specialist technicians, operators, sorters, and general workers on staff!

Packaging production is a business area that, if managed correctly, will bring decent profits to the entrepreneur. This is due to the truly high demand for production results, i.e. finished products.

Take a look at one of the major industrial sectors of each state, namely packaging. You will see that over the past 10 years, containers have become a priority product in the national economy.

Packaging consumption is high, especially in industrialized countries, such as Russia. 78% of freight transport occurs using cardboard containers. This means that every year the need for pallet containers is growing by at least 10%.

It is interesting that the Russian Federation is characterized by a significant predominance (12 times) of imports over exports. Those. Hundreds of millions of dollars, which would be enough to establish and develop domestic industrial packaging production, are spent on the purchase of imported packaging products of various types.

Equipment

The production of corrugated cardboard is as follows. First, rolls are rolled up from the soaked mass of recyclable materials, then they are sent to an unwinding machine.

Roll of cardboard
The cardboard is collected into a roll. After rolling, the paper goes to cylinders and rollers, where it is evenly heated. This is the preliminary preparation stage.

Next, the paper is sent under a corrugating press, where it passes between heated toothed rollers to form a wavy layer. Afterwards, the paper is transferred to the glue roller, and then to the clamp, where the corrugated paper is connected to a flat layer of cardboard.

The stage of gluing corrugated paper with cardboard is repeated again, then the resulting sheets are sent for drying. Depending on the type of equipment, the material is heated using steam or electricity, and then transferred to a cooling section.

At the next stage, the corrugated cardboard is cut and cut using circular knives into sheets of the required size and sent to a flexographic machine for high-precision printing on cardboard. Boxes are made from the resulting blanks.

The cost of a production line ranges from 3.5 to 4 million rubles, a flexographic machine will cost another 1.5 million rubles.

Sales of gift packaging:

The most difficult stage in organizing such a micro-business is finding sales channels for gift packaging:

It is advisable to use several ways to sell gift products simultaneously.

You can cooperate with large retail chains, specialized stores, event agencies

Of course, creating and promoting a high-quality website will require certain expenses (about 700 thousand rubles), but the financial results of the enterprise will improve within a few months.

Manufacturing of containers used in agriculture

cardboard box sizes

Similar containers are used in various spheres of human life. It can be used both for storing certain parts in industry and for transporting vegetables in agriculture.

It is the latter industry that requires optimal logistics solutions that significantly speed up processes, reduce costs and meet the needs of ergonomics and hygiene. Only convenient packaging made of thick paper material can satisfy these requirements.

This article will review a reliable line for the production of cardboard boxes, made using Boix Europe technologies. This assembly equipment is used in the production and gluing of containers from this material specifically for enterprises operating in agriculture.

Such equipment for the production of cardboard boxes assembles containers of any configuration and from various types of raw materials, which makes it possible to transport both food and non-food products in it.

Marketing research of the cardboard packaging market:

The largest segment on the Russian market is the cardboard packaging segment. Consumption of packaging products exceeds 25 kg per person. This is about 50% of the world average, despite the fact that domestic producers do not satisfy the needs of customers to the full extent (by 60-70%). Even crisis periods in the Russian economy do not affect the production of cardboard packaging. There has been a positive trend since 2012. The production of packaging products is increasing by no less than 8.1%.

Is it possible to make money by making packaging?

We start by answering the question of whether it is possible to make money by producing packaging materials.

Without a long description of all the nuances of doing business in the Russian economy, we will answer: YES, packaging production brings stable and high profits.

But there are conditions under which it will be profitable:

  • if there is a stable demand for products, regardless of the season;
  • if the enterprise is profitable and the monthly net profit is at least 10%.

These two factors are fundamental; they guarantee the sustainability of the new project.

There are other important nuances:

  1. The production of packaging materials is a costly project that requires significant initial investment . The payback period is from 20 to 40 months, subject to stable demand and profitability. If there are no future sales prospects, at best the entrepreneur will recoup the investment. In the worst-case scenario, he faces major losses.
  2. When choosing exclusive packaging as the main product, you need to have firm sales guarantees . In an unstable economic situation, premium brands and non-essential goods are the first to suffer. People will save on gift wrapping, and this will immediately affect the company's income.
  3. Having given preference to simple packages, which are constantly in demand in trade and industry, you must be prepared for fierce competition . Marketing and financial plans must contain activities (and costs for them) to promote products in a “busy” region.

To summarize: you can make money by manufacturing packaging, but the amount of profit will depend on many parameters, including the economic situation.

What documents are needed to open a business?

To start production, you need to register the business either as an individual entrepreneur (IP) or as a limited liability company (LLC). The procedure for registering an individual entrepreneur is simpler, takes less time and is cheaper. But, if you register an LLC, you do not have to answer with your property for fulfilling contractual obligations. Documents are submitted to the Federal Tax Service at the place of residence.

It is recommended to register an enterprise as an LLC or OJSC, and choose a general taxation system. The production of cardboard packaging must be carried out in accordance with GOST standards 7376-89, 7691-81 and 7420-89.

Main criteria for selecting machines

Let's first consider South Korean and Japanese equipment for the production of cardboard boxes. The cars are aimed at the European market.

The choice of these particular manufacturers is due to the needs of the domestic market for a reliable and high-performance device.

Moreover, the latter characteristic implies both the maximum mechanical speed of the machines and ease of maintenance, optimal wiring system, quick reconfiguration, the easiest possible setup of the device for circulation and, of course, stability of operation in the production process.

Also, an important role when choosing a specific device is played by the optimal price-quality ratio (for example, this is a South Korean machine for the production of cardboard boxes).

Which taxation system should I choose for registration?

STS is a simplified taxation system in two different versions: STS Income and STS Income minus expenses; UTII – single tax on imputed income; Unified agricultural tax - unified agricultural tax; Patent taxation system (only for individual entrepreneur taxation). Types of taxation for LLCs in 2020... Simplified taxation system (STS) in the options of STS Income and STS Income minus expenses; Unified tax on imputed income (UTII); Unified Agricultural Tax (USAT). General or basic taxation system (OSNO); Simplified taxation system (STS) in the variants of the simplified taxation system Income and simplified taxation system Income minus expenses; Unified tax on imputed income (UTII); Unified Agricultural Tax (USAT)

Specialization of the device for the production of cardboard boxes

Lines operating in this area of ​​production are responsible for the following operations:

  • a machine that carries out installation and gluing of containers of various combinations and fastenings with and without rods;
  • automatic device that produces hard cardboard boxes with reinforced corners;
  • a machine for gluing standard open-top boxes (in this case, the dimensions of cardboard boxes can be set at the initial stage of processing);
  • a device for mounting and gluing boxes of three parts;
  • a manual press, which is used for gluing shoe packaging with hot glue;
  • an automatic device that forms boxes with an octagonal corrugation closure for six bottles.

Summarizing the material presented, it should be noted that the described packaging made of thick paper and corrugated paper is a universal container that is used in various fields of activity of business entities.

Equipment used for corrugated cardboard production

One type of cardboard is corrugated cardboard. It is very convenient when used as packaging material - corrugated cardboard is very resistant to mechanical damage, vibration, and it also protects well from falling from a small height. The most common are three-layer, five-layer and seven-layer cardboard, but the basic one is three-layer - the rest are made by gluing several three-layer ones on top of each other. The bottom and top layers are straight, and the sheet of cardboard located between them is folded like an accordion, so that a kind of “sandwich” is obtained.

The production of corrugated cardboard differs in many ways from the production of regular cardboard, and, accordingly, the line for the production of cardboard will contain additional devices. More precisely, everything starts almost the same, but starting from drying, differences begin. To make corrugated cardboard you will need the following additional equipment:

  • After drying, the heated cardboard is transferred to a corrugating press. The shafts of such a press are special, geared, due to which the “accordion” effect is achieved.
  • Next, the corrugated cardboard is transferred to the glue application machine. A layer of adhesive film is placed on the tops of the corrugations, and then regular, flat cardboard is attached to the top and bottom. Next comes another drying.

Reasons for popularity

Cardboard containers are indispensable for the transportation and storage of almost all groups of goods, which, if necessary, can be covered with food-grade moisture-resistant film, which makes it possible to use it for fragile, bulk, confectionery and other demanding products. Such containers are lightweight, economical and have a high degree of wear resistance.

Corrugated packaging is probably the most popular type of cardboard packaging. It is preferred over metal, wooden and plastic boxes due to its low weight and the ability to choose the appropriate size (from the smallest boxes to very large boxes with multi-layered edges). Corrugated packaging has an irreplaceable property in many situations - it folds easily during transportation and takes up minimal space in transport or in a warehouse. In addition, only a cardboard box can be burned without harm to others and the environment. It can be recycled into new cardboard and paper packaging, as well as into cheap toilet paper, wrapping paper or office paper.

Corrugated cardboard packaging: business basics

Packaging production coexists harmoniously with other types of production. Despite the abundance of plastic packaging material, many manufacturers still return to traditional and reliable corrugated cardboard due to its availability and environmental friendliness.

On video: Machine for making corrugated cardboard boxes

Corrugated cardboard is one of the cheapest and most popular materials used in industry for packaging goods. Its demand is explained not only by its low price, but also by its good performance: it has minimal weight, and, in addition, thanks to the use of new production technologies, which consist in the production of material from several layers, modern corrugated cardboard is characterized by increased strength.

Corrugated cardboard, unlike some other types of packaging material, is recyclable and reusable, which is also very profitable.

On video: Corrugated cardboard production - how does it work?

In accordance with the manufacturing technology and the physical qualities of the final result, corrugated cardboard is divided into several classes, the types and differences of which must be first studied by an entrepreneur planning to open a packaging production business. So, this material comes in three, five and seven layers. To produce high-quality packaging, it is necessary to choose the most durable material, the physical properties of which will meet current requirements. For example, for the production of small and medium-sized boxes, which are subsequently subject to artistic decoration, three-layer cardboard is used. Five-layer raw materials will be most suitable for creating larger packaging containers; it is suitable for packaging materials that must withstand loads of up to 100 kg. All containers in which larger cargo will subsequently be stored must be made from the most durable seven-layer corrugated cardboard.

On video: Production process for making corrugated cardboard

The process of making cardboard boxes consists of several stages:

  • cutting sheets of cardboard using a special machine;
  • production of box shapes, for which an automatic press is used;
  • gluing future containers also using a folder-gluer.

Before opening a company for the production of corrugated cardboard packaging, it is necessary to consider who the potential buyer of the products will be. Corrugated cardboard packaging is mainly purchased by industrial enterprises involved in the production of food products, household appliances and electronics, as well as furniture.

Thus, before purchasing raw materials for packaging material, you should decide on the range of future production.

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